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RSComposite

Narayanganj, Bangladesh

RS Composite
USGBC LEED Gold certified factory

We craft quality knitwear for customers around the world, responsibly and sustainably.

Our FacilitiesContact us

Export markets

Made in Bangladesh
for the world

export markets
pieces a month
garment types
people
Our buyersContact us

Since 1998

One roof, yarn to carton

A buyer deals with one team, not a chain of suppliers.

Established
1998
Operation area
197,263 sq ft
People on site
2,250
Sewing lines
25
Pieces every month
1.2m
USGBC LEED certified
Gold

1.2m pieces a month

One campus, built for volume

Output

1.2m

pieces every month

Cut, print, embroider, sew and finish on one schedule.

The process in full
Two workers folding and packing finished garments at a packing table

One site

Eight stages, no handoffs

Follow one garment from yarn to carton. Nothing leaves the site between stages.
The process in full
Circular knitting machines and yarn creels lining an aisle on the knitting floor

Knitting

Open width and tubular machines producing premium knit fabric.

  • Open width and tubular circular machines.
  • Twelve knit constructions, from Single Jersey to Inkjet Yarn Jersey.
  • Fabric moves straight to dyeing without leaving the site.

35,000 kg

Knit dyeing and finishing capacity a day

Dyeing and Finishing

Dyed, finished and checked yard by yard against a 4 Point system.

  • A calibrated dye lab keeps shade consistent between lots.
  • Every roll is checked yard by yard against the 4 Point system.
  • Group capacity of 35,000 kg a day of knit dyeing and finishing.
A Hashima automated cutting machine spreading white fabric across its table

Cutting

Sample development and CAD pattern work into computerised cutting lines. Precision with minimal waste.

  • An in house R&D team takes a buyer's idea to an approved sample before bulk begins.
  • Patterns are drawn in CAD, which handles intricate work and nests it for minimal waste.
  • Computerised cutting lines hold the tolerance the marker sets.
  • Cut panels are bundled and tracked into sewing.
Operators running pink ink through a row of carousel screen printing presses

Printing

Digital screen, thermal, discharge, flock, foil, sublimation, photo, puff and all over print.

  • Eleven print techniques under one roof.
  • Digital screen and thermal printing run on American equipment.
  • Strike offs are approved before bulk runs.
A row of Tajima multi head embroidery machines working over navy panels

Embroidery

Multi head machines for detail work at production scale.

  • Multi head machines run detail work at production speed.
  • Logos, badges and decorative stitching to the tech pack.
Overlock operators at a sewing line working through purple fabric

Sewing

25 lines, spacious floors, 1.2 million pieces a month.

  • 25 lines across spacious, ventilated floors.
  • 1.2 million pieces a month at full run rate.
  • In line quality checks rather than end of line only.
A worker pressing a printed white garment at a finishing table

Finishing

Final inspection with attention to every detail.

  • Pressing and final inspection piece by piece.
  • A quality team follows the product from knitting through to packing, not just to this stage.
  • Steam comes from the boiler fired by the factory’s own waste.
Two workers bagging and tagging folded garments at a packing table

Packing

Cartoned and shipped under CT-PAT rules.

  • Checked, folded and cartoned to the buyer’s pack plan.
  • Packing and shipping run to CT-PAT rules.

Retail standard

Premium knitwear, ready for the rail

The garments on these rails are the production we ship, finished on this floor and styled the way our retail buyers display it.

A boutique display of finished knitwear: garments on copper rails above a tufted bench and a cowhide rug
The garments we export

The production floor

Walk the floor we actually run

The racks came from this floor. Drag to look around, then use the arrows to move between areas. Nine stops, from the entrance to packing.
The site itself

Front entrance, 1 of 9

The entrance

The gate opens onto the courtyard, with the factory behind it.

1 / 9

Front entrance

360 tour

Auto tour. Drag to look around

Front entrance

1 of 9

4 Point

Quality is a stage, not a department

You have seen the floor. A quality team follows the product from knitting to packing, and buyers review it live over video.

Every roll of fabric is checked before it is cut.

Fabric is checked as it comes off the machine, not after it has been cut, so a fault is caught while the roll can still be held back.

4 Point
Fabric checking, yard by yard.
CT-PAT
Packing and shipping rules.
Two workers checking a garment at an inspection table

From the Managing Director

From start to finish, quality is uncompromised.
Md. Morshed Sarwar

Third-party audited

Ten standards, with the paperwork

Eight are published with their mark. Each one has a printable sheet, so a buyer can save it straight into a compliance file.
All ten, with sheets

Better Cotton Initiative and ICSare audited programmes without a mark in use here, and are listed on the certifications page.

Rain, effluent, waste

Gold rated, and run that way

LEED Gold covers the building. Rainwater is harvested, effluent is treated and the boiler burns the factory's own garment waste.
Every measure
The effluent treatment laboratory door at the edge of the factory building
A black triangular sculpture standing among palms in the factory garden
A covered rooftop terrace with a reflecting water channel under an open sky
An RS monogram planted with greenery beside the site entrance

2,250 people

Local people, global audits

BSCI and Sedex cover the workplace. Most of the team lives close enough to walk to the gate.
Working here
The screen-printing line: long tables of cut garment panels with workers either side under fluorescent tubes
Staff working at desks in a glass partitioned office

Join us

A wide screen-printing hall with a multi-station rotary carousel in the foreground
Two workers taking a photo together in the factory garden
A sewing operator in an emerald-green head covering guiding fabric under the needle
Long finishing tables with workers inspecting garments on both sides

Driven, skilled, comfortable with how the 21st century works.

cv@rsgroupglobal.com
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