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RSComposite

Process

Eight stages, one site

Nothing leaves for a subcontractor and comes back. Open a stage for what happens in it.

KnittingDyeing and FinishingCuttingPrintingEmbroiderySewingFinishingPacking
  1. Circular knitting machines and their yarn creels on the knitting floor

    Knitting

    Open width and tubular machines producing premium knit fabric.

  2. 35,000 kg

    Knit dyeing and finishing capacity a day

    Dyeing and Finishing

    Dyed, finished and checked yard by yard against a 4 Point system.

  3. An automated fabric cutting table laid out with spread white fabric

    Cutting

    Sample development and CAD pattern work into computerised cutting lines. Precision with minimal waste.

  4. Printing machines lined along a lit production floor

    Printing

    Digital screen, thermal, discharge, flock, foil, sublimation, photo, puff and all over print.

  5. A row of multi head embroidery machines working over dark panels

    Embroidery

    Multi head machines for detail work at production scale.

  6. A sewing operator at her machine with white fabric under the needle

    Sewing

    25 lines, spacious floors, 1.2 million pieces a month.

  7. Workers at benches folding and checking garments on the finishing floor

    Finishing

    Final inspection with attention to every detail.

  8. Two workers bagging and tagging folded garments at a packing table

    Packing

    Cartoned and shipped under CT-PAT rules.

Next

Follow one garment through.

Start at knitting and work down the line.

Start at knittingThe product range